Panel Builder — MCC, PCC & Control Panels

Product Overview

In-House Panel Manufacturing Facility

Hi-Tech Automation operates a dedicated in-house panel fabrication and wiring shop in Pune, capable of building panels from 100 A to 6300 A with IP21 to IP65 enclosures. Every panel undergoes full testing before dispatch — including insulation resistance, dielectric withstand, and functional loop testing.

Our panels comply with IS 13947, IS 8623, IEC 61439, and IEC 60439 standards. We maintain a standing inventory of components from ABB, Siemens, Schneider, L&T, and Havells to ensure fast delivery timelines.

IS 8623 / IEC 61439 certified panels
Full FAT (Factory Acceptance Test) before dispatch
CNC punched, powder-coated MS / SS enclosures
End-to-end documentation — SLD, wiring diagrams, BOM
Delivery timelines: 2–8 weeks depending on complexity

Panel Types

Our Panel Manufacturing Range

Motor Control Centre (MCC)

Intelligent and conventional MCCs with MPCB / MCCB feeders, star-delta starters, soft starters, and remote I/O interface for DCS / SCADA integration.

Capacity: up to 6300 A bus
Protection: IP42 / IP54 / IP65
Bus systems: single/double front access

Power Control Centre (PCC)

Main distribution boards and PCCs for incoming and outgoing power distribution — with ACB / MCCB feeders, bus protection relays, and metering instruments.

Rating: 100 A to 6300 A
Form-4 / Form-3b construction
Multifunction energy meters

VFD / Soft Starter Panels

Drive panels with VFD bypass, harmonic filters, input reactors, and brake resistors — pre-wired and tested with ABB, Siemens, or Schneider drives.

Drives: 0.37 kW to 1.5 MW
IP20 / IP54 enclosures
Built-in EMC filters

PLC / DCS Marshalling Panels

Instrument marshalling cabinets, junction boxes, and remote I/O panels designed for PLC / DCS integration — cable schedules and loop drawings included.

DIN rail wiring, ferruling
Intrinsically safe barriers
ATEX-rated options available

Auto Transfer Switch (ATS)

Open and closed transition ATS panels for DG / EB changeover — with synchronisation logic, timers, and manual bypass provisions.

Up to 4000 A ACB-based ATS
PLC / relay-based logic
Generator AMF control

BMS / Safety Panels

Burner Management System panels, safety relay panels, and ESD trip panels built to SIL requirements and NFPA 85 / IEC 61511 standards.

SIL-1 / SIL-2 rated logic
Safety relay / SIS PLC based
Proof-test documentation included

Capabilities

Why Choose Hi-Tech for Panel Building

Engineering Design

SLD, schematic drawings, GA drawings, cable schedules, and I/O lists prepared by our in-house engineering team using EPLAN or AutoCAD Electrical.

In-House Fabrication

CNC plasma-cut and punched MS / SS enclosures, powder-coated to RAL 7035 or custom colour, with IP rating from IP21 to IP65.

Rigorous Testing

Factory Acceptance Test (FAT) covering IR testing, dielectric withstand, current injection, functional testing, and loop checking before despatch.

Timely Delivery

Structured project management ensures panels are delivered on schedule — standard panels in 2 weeks, complex systems within 6–8 weeks.

Our Process

From Concept to Commissioning

01

Requirement Gathering

Motor schedule, load list, SLD, P&ID, and hazardous area classification review.

02

Detailed Engineering

Schematic preparation, BOM finalisation, enclosure GA, and customer approval drawings.

03

Fabrication & Wiring

Enclosure fabrication, component mounting, wiring, ferruling, and cable terminations.

04

Factory Testing (FAT)

Insulation test, dielectric test, functional test, and customer FAT witnessed at our facility.

05

Dispatch & Commissioning

Packing, transport, site installation, SAT, and loop commissioning support by our engineers.

500+

Panels Delivered

6300A

Max Bus Rating

IP65

Enclosure Rating

2 Wks

Min Lead Time

Specifications

Standard Panel Specifications

StandardsIS 8623, IS 13947, IEC 61439

Enclosure MaterialMS CRCA / SS 304 / 316

Bus Rating100 A – 6300 A

IP RatingIP21 / IP42 / IP54 / IP65

Fault Level (Icu)Up to 50 kA (with ACB)

Component BrandsABB, Siemens, Schneider, L&T, Havells

Powder Coat ColourRAL 7035 (standard) / custom

TestingFAT — IR, Hi-pot, functional, loop check

Panel Builder — MCC, PCC & Control Panels

In-House Panel Manufacturing Facility